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Inspect a Forklift
OSHA and HRSDC report that over ten thousand workplace injuries connected to fork lifts occur every year. Operator error is the cause of many of these mishaps. Lack of proper equipment maintenance and check results in many others. Operation and maintenance of a forklift is not only the reason for personal injuries, but also of property damage. Forklifts could damage overhead pipes, sprinklers and building structures, and other machinery when operated improperly. The following daily check ups should be carried out in order to reduce the chance of forklift mishaps.
Turn off the engine prior to inspecting different fluid levels: engine oil, fuel, hydraulic oil, coolant and brake fluid. The tires must be inspected for indications of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest should be attached tightly. Do a visual inspection of the top-clip retaining heel and pin. Afterward carry out an inspection of the hydraulic hoses, mast chains, cables and stops. Make sure that the overhead and finger guards are securely attached.
The LP powered forklift has propane tanks that have to be checked for damage, rust or corrosion. The battery's charge and electrolyte levels have to be tested every so often. Seat belts have to be inspected for wear and tear. Check to make certain the owner's instruction manual is stored on-board the forklift in a storage compartment. Check the seat belt to make certain the latches are secure. Check the hood latch to ensure it is functioning as it should.
To make certain there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate immediately. Check the steering controls and the accelerator. The service brake and the parking break must be working properly.
To ensure proper functioning in both forward and reverse, the drive control and tilt control should be inspected. The functioning of the hoist, the lowering control and attachment control requires periodic inspection. Test the horn and lights. Then check the heater, defroster and wipers to make certain they are working smoothly. Inspect each and every gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing worn or damaged tires. Different types of forklifts are intended to be used with specific types of tires: solid, pneumatic or polyurethane. Tire kinds differ depending on things like ground surfaces, duration and frequency of use and load weight. To change a forklift tire you will need the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires periodically is necessary to help prolong the life of the machine.
Instructions
1 Thoroughly check the tires for signs of damage and wear. Make certain that the kind of tire on the forklift is the right kind. If the wear on the tire exceeds 40%, the tire needs to be replaced.
2 You should buy spare or replacement tires.
3 Position the jack under the tire and lift the forklift to a height which enables you to remove the tire easily.
4 Take out the old tire by utilizing the tire press to separate the tire from the rim. Replace the tire with the new one and tightly secure. Lower the forklift, then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire may be repaired on site by a local repair company. If this is your first call, the repair company can provide a free estimate. If the tires are very big, you would need a stationary tire press. In that case, you will have to take out the tire and bring it to a repair shop.