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Unavoidably, forklift parts will eventually wear out and need replacing. The alternative of buying brand new parts could become expensive so one more idea is to purchase used parts. This can save much money in the end. It is a great idea to purchase used forklift components that have been remanufactured. These parts will ensure that you are getting parts that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Remanufacturing worn out or broken parts is a more cost effective way in general as opposed to rebuilding. With rebuilding parts, only the parts that are broken or worn out get changed, which means that other wearable components can break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable components replaced. This method can provide the best assurance for second-hand components. All wearable parts are replaced regardless of age or wear which is another reason why remanufactured parts generally perform so much better. Any component within the part is new and this offers much longer life to the second-hand part. Depending on the forklift components which are being redone, the cleaning process and the whole remanufacturing process would vary.
Testing and Replacing Parts
The engines are cleaned after a complete disassembly. Several engine components like for instance pistons, spark plugs, rings, valves, valve springs, and filters can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to guarantee that there are no oil pressure problems, no leaks, noises or any vacuum.
Transmissions are oven cleaned, pressure washed, and disassembled. A thorough examination is performed to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement parts utilized on transmission parts meet OEM specifications.
Wearable parts
Certain lift truck parts like for instance the alternator, the water pump, torque converters, steer axles and the starter could be quite serviceable after worn components are replaced. The electronic control in the electric lift truck is maintained by the control card. This particular card can also be reproduced with replacing all aged and worn out parts. Not like different lift truck components the control card can only have the worn and aged parts replaced.
OEM Specs
Components which are reproduced have to be thoroughly checked upon reassembly to guarantee they are in good condition previous to being sold. When buying these parts, it is a good idea to be certain that they have undergone all of the proper testing and inspections. On certain bigger parts like for example engines, transmissions and steer axles, OEM specification replacement parts must be utilized.
The dealer of used lift trucks and components could guarantee that the remanufactured parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced components opposed to the parts that were simply rebuilt.
