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Batteries designed for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The lift truck Operating Manual would even have the proper battery information meant for the forklift.
There are two base kinds of electric lift truck batteries: Sealed or Flooded. The "maintenance free" sealed battery likewise known as VRLA does not need any added water. Sealed batteries instead use a chemical reaction to maintain proper fluid level through the life of the battery. A flooded battery needs water to be added often in order to guarantee the correct electrolyte level in the battery.
The majority of lift trucks could accommodate lots of various sizes of battery. Whenever choosing the battery, it must be chosen so as to fit within the dimensions of the battery compartment. The majority of battery providers can supply a battery listing of correct sizes that are suggested for your specific lift truck.
With an electric lift truck, the battery is used as the truck counterweight and the lift truck capacity is dependent on the battery being a particular least weight. Adhere to the details specified on the forklift nameplate to guarantee you are using a battery which meets least weight specified.
Batteries and chargers need to be rightly matched to the specific battery that is being charged. This would help guarantee that the charger has the correct amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity has to be with 10 percent of the amp-hour capacity of the battery in order to ensure the most effective charging. Prior to starting the charging cycle, make positive the battery is first connected to the charger. Always verify the battery details like for instance the amp-hour capacity, the battery weight and voltage with the information provided on the battery nameplate.
Always check so as to see if the correct kind of charger is being utilized to charge the battery. The majority of the newer chargers could safely charge several types of batteries and would thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance so as to charge only flooded batteries could be hazardous if used for sealed batteries and damage to both battery and charger would occur. It is a good habit to initially consult the instruction plate on the charger in order to be sure it can accept the kind of battery you want to charge.
When handling flooded batteries, it is important to only add the required water once the battery has been charged. This habit will prevent the spattering of electrolyte out of the battery as it is being charged.
Guidelines meant for enhancing the battery's life consist of: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is as soon as charging the battery to full capacity; let it to rest for approximately an 8 hour period before using. Utilize an "equalizing" charge every 5th charge in order to keep all of the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity prior to recharging.
Electric forklifts could be outfitted with various devices that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which will disable the lifting circuit and sound an alarm to be able to notify when the battery has been discharged to a present level. There are more straightforward gas gauge meters offered too. Utilizing these monitoring equipments would help prevent battery and truck damage from severely discharging the battery through use.
